Hardfacing and Grinding Techniques

At Eagle Superabrasives, we are constantly striving to stay on the cutting edge of superabrasive technologies. With an extensive inventory of over 6,000 diamond, cbn and cdx wheels for hardfacing grinding in stock at our Hickory, North Carolina location, we are able to ship ninety percent of orders in a day and custom orders can be shipped in as little as seven days!

 

Hardfacing

Hardfacing, also known as hard surfacing is the application or buildup of wear-resistant weld metals to a parts surface by welding or joining together to strengthen the makeup of the materials. This is done so, due to metal parts often failing from wear causing them to lose dimension and functionality. Hardfacing may be applied to a new part during production to increase its wear resistance, or it may be used to restore a worn down surface. By servicing the surface with hardfacing, the service life is extended drastically, resulting in significant savings.

 

The result of significant savings in machine down time and production costs has meant that many industries have adopted the process. Steel, cement, mining, oil and gas to name a few of the industries that have taken the advantage of hardfacing. Some of the most typical wear that occurs are shown in the following percentages: Abrasion, forty percent of the time, impact twenty five percent, metallic, heat, corrosion all at five percent.

 

 

Hardfacing can be applied using thermal spraying, spray-fuse and welding processes are generally used to apply the hardfacing layer. Once the layer is applied, it takes a heavy duty superabrasive to grind down the surface for maintenance. Our diamond wheel lineup, is perfect for tackling the complex challenge of working on hardface materials. We use the correct bonds for the job and are able to customize wheels on six different core materials!

 

Trust the experts

When you’re ready to try the best, trust the experts at Eagle Superabrasives. Our experienced staff will provide support and advice along the way. With unparalleled customer service, superior products and fast shipping, Eagle Superabrasives is an easy choice for all your hardfacing maintenance and grinding needs. Contact us today to place an order!