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Case Studies

What are Grinding Wheels?

A grinding wheel is an abrasive cutting tool used in machinery operations across various industries to cut, slice, or refine extremely hard materials. Comprised of a bond and superabrasive, grinding…

Strobe Grinding Wheel – 5X Better.

Machine – Wright Strobe Grinder Wheel – 4A1P Stock Removal – .030″ Wheel Life Leading Competitors Wheel – 2 weeks Eagle SuperAbrasives Wheel – 10 Weeks

Face Grinding Increased by 25%

Machine – UTMA AP800 Facer Wheel – 12V2 Stock Removal – .020″ Tips Ground Leading Competitors wheel = 40,000 tips Eagle SuperAbrasives Wheel = 50,000 tips.

Cost Per Tip Topping reduced by 25%

Machine – Vollmer CP200 Wheel – 6A9 Stock removal – .1mm Traverse Rate – 4mm/sec Cost Per Tip  – Leading Competitors Wheel = $.0031 Eagle SuperAbrasives Wheel = $.0025

Fluting Time reduced – 4:00 to 2:30

Machine – ANCA Fast Grind MG7 HP = 5 Stock removal .216″ Proflute 2 versus 3M polybond wheel Traverse rate Their wheel, 3.5″/min. – Our Wheel, 6.3″/Min. Tools ground before…

Knocked off almost 40% of the run time

“After successful test of fluting, we converted all wheels necessary to grind this tool to Eagle wheels and were able to knock off almost 40% of the run time (from…

Reduced Fluting time by 22 minutes

Eagle Pro Flute 2 versus Tyrolit Startec Wheel Machine – Walter Helitronic Mini Power 35HP Wheel 1V1 -45 Fluting Tool – 25mm 6 flute Form Cutter Competitors wheel feed rate…

Fluting time reduced by 73%

Radiac BX703 versus Pro Flute 1 Machine Walter Helitronic Mini Power – 13HP – 1V1 – 45 degree – 1/2″ 5 flute endmill Feedrate – Radiac Wheel 2″/minute ….Eagle wheel…